Rolinta na Y Strainers a cikin Tsarin Fluid

Yanƙenin Y Strainers: Tsari, Ayyuka, da Principles na Filtration

Tsari na Dama da Flow Dynamics na Y Strainer

Y-shaped strainer ya samu sunansa ne daga cikin ayyuka na yin amma, ta hanyar nisa fluid din a cikin chamber ɗaya da ke bayan 45 zuwa 60 daraja wanda akai kai da screen na filtration. Tsani na yin amfani da shi ya dace yin balance mai kyau a cikin sabon girma na pressure a cikin system. Wannan abu ne ya faru, har zuwa ya kara a cikin 'leg' part na strainer amma bai yin tafiya sosai ba. Wannan strainer ya taka yawa da shi dibenshin su na basket, kaurawa zuwa 30 zuwa 50% mafi ƙaranci wanda ke nufin yin amfani a kuskure da ke karyata. Sannan, su na kai da tsari mai tsayawa da zai taimaka sosai pressure, tare da yin amfani zuwa 6,000 pound per square inch a cikin alamomi na oil da gas wanda ke rai mutum da ya kamata.

Filtration Accuracy da Yanke Mesh Size don Optimal Performance

Ƙimar ƙwayoyi a kaupe daga 100 zuwa 5,000 microns, kuma a kai ma a saman alhakin (100–500 microns) ana amfani da su a tsarin kimiya kuma ma a saman mai girma (1,000+ microns) ana amfani da su a tsarin uku. Labarun 2023 na fluid dynamics ta fuskantar cewa yin ƙwayoyin girma da kara 15% zai iya ce da yawa da 22% na pampin, wanda ya dago muhimmin daidaitan cimma na zabin bututu.

Abubuwan da Tsarin Tattara Na Kiyaye da Karkara

Masu yara na yau da kullun suna amfani da duplex stainless steels da nickel-aluminum bronzes, suna ba da 40% karfi na kara karfe daran daraja ta 304 stainless steel a cikin tsarin ruwa mai yanki. Tsarin kira na kimiya ta kiyaye karamin kara karfe, ta kiyaye tsohon aikin a cikin tsarin girma mai girma, inda suna fito kuma ceramic-coated screens a cikin abubuwan mai girma mai girma.

Matsayin Y Strainers a Duk Tsarin Indasitiriya da Komaunisiti

Kiyaye Abokin Aikin a Tsarin Kimiya da Nayin Gas na Nayin Ginya

Y strainers ya zama abin gudun farko a cikin wadannan alamomin da ke harsh, inda za a iya kula da junk duka don stoppage kafin izawa zuwa pumps ko valves. Suna kula da irin rust bits, weld slag mai tsale, da mineral buildup da zai iya amfani da alhakin matukar a yanzu. Don applications na oil da gas, wadannan Y shaped filters zai iya taka da pressure levels mai yawa kamar 6,000 psi saboda ASME standards na 2021. Tsari na yin aiki ta hanyar wani ne don cire larger particles duna da crude oil da gas streams. A cikin chemical processing facilities, operators kusan ke zawa da special alloys kamar Hastelloy C-276 kada suka iya amfani da corrosive materials. Wadannan materials zai tattara valve failures inda tiny particles suka tsallaka cikin wajen production cycles mai yawa da ba su salla ba.

Tashyar Tsarin HVAC da Heat Exchanger Systems

Y strainers zasu iya amfani da iyakawa don gudunwa da scale buildup a cikin dukan chilled water loops, wanda ke kama da ƙwayoyin ƙwararwar da ke cikin ƙayan HVAC na kantin. Wani abu da ke nufi su ne shine yin daidaiton aikin saita su a ƙarƙashin kasa ta hanyar vertical a cikin aljanna mai ƙarfi. Wannan saitin vertical yana kawar da ƙarin pressure loss akwai 15 zuwa 20% dib dib da ƙayan basket strainers da ake amfani da su a cikin wasu ƙayan steam. Wasu ƙayyukan da ke canza zuwa 40 mesh stainless steel screens yana da abu mai kyau. Sufa ke kawar da sa’i na kiyaye coils a cikin ƙayyukan air handling units suna 30% saboda wannan screen yana gudunwa da abubuwa mai girma, sannan abubuwan da ke fi 500 microns ba su iya clog ba.

Tun da wuya a cikin tattara ruwa da production na abinci da shinkafa

Masu aikawa da tattara na ruwa suna iya wakilta Y strainers da ke mesh 316L stainless steel don cire sanda da juyi na organik daga cikin ruwan da ke fito, ta hanyar da ke bi NSF\/ANSI 61 don mutane da za su amfani da ruwan da ke safe. Lokacin da ya kamata yin amfani da wasan mai tsaya da itace, masu sanidam mutum da ke nufin iya samun cire da ke cikin wani ƙasa da ke da surface da ke da roughness average na 0.8 microns don hana bakin bakin. Sanyaya na duplex system ya nufin yin aiki a karkashin lokaci ne kuma a zama da aiki masu aljinya kamar yin tsankiya ko yin burkawa inda anhyelun aiki zai sami ƙarfi. Don tuni daga data na sarrafa daga 2023, masu sanidam irin burkawa suna nufin suka sami produktin da ke kusurwa duk suka canza zuwa waɗannan Y strainers na biyu, tare da kira ƙasa na 92% suna nufin suka sami produktin da ke da safar da ke 99.9%

Ibada na wasan kari da kuma yin aiki a karkashin lokaci

Yadda Y Strainers ya nufin cire da ke cikin pompu, valves, da meters

Y strainers suna aiki da matsa na farko kan yawan ƙasa ta hanyar taka muhimmiyya kafin su zaune cikin alama mai yawa. Ƙarar kuma na waɗannan fitareshi suna ridan zauna zuwa cikin abin da ke taka muhimmiyya bayanidansu na gama gari. Muna gani cewa an kawo karamin taka muhimmiyya zuwa ga ɗigo da yawa ne a yayin amfani da Y strainers dib a T-shaped strainers. Wannan shine ma'ana cewa pump suna taka muhimmiyya daga cikin ƙasa mai yawa, valves suna da fahimci, kuma waɗannan alama mai biyan kuɗi na taka muhimmiyya suna da taka muhimmiyya. Lokacin da kuma za a zaɓi microns na mesh na yawan takalai, mutane suna zaɓi tsakanin 10 zuwa 100 microns. Zama daidai wannan shine zama daidai na taka muhimmiyya mai kyau don haka da suka tafiya da kuma zama daidai na taka muhimmiyya cewa fluid ya zai tafiya a cikin takalai.

Tusshen Kasu: An Kaddamar da Biyan Kiyaye na Pump ta Hanyar Sabisu na Strainer

Takurar da izinin kimiya ya kawaya biyan karamin pompu a karkashin kwanaki 35% bayan da aka saita alama biyu na Y duka a ciki. Wannan tsarin ya sa iya tattara aikin a karkashin cikin tsawon shigo da aka sami 92% na partikel na katalisit da yawa da 80 microns, saba'in 18 waka, takar ya yiye $217,000 da biyan karamin kuskuren da kuma biyan karamin cibin, don haka aka fitar da su a cikin alamar aikin.

Saitin Karkashi da Intagratinsa da Programmai na Aiki da Karkashi

Saitin maimaita ta hanyar iya amfani da kuskuren. Hanyoyi mai kyau sune kawo alama:

• 10 diameters na pipe bayan abubuwan da suke hada zafi
• Zuwa kafin alamar da suke amfani da tsarin tafiyar
• A cikin abubuwan da suke kankara a cikin tsarin pipe

Yi amfani da Y strainers masu ƙarfi da ma'in da suka yi amfani da farko da IoT-enabled differential pressure sensors zai ba da iya gwadawa a lokacin yawan. Alarma zai faru idan blockage ya tafi 15% - wanda ke nufin 99% system availability a cikin sabon girma (2023 Process Optimization Report). Idan wasu systems suna da shiga zuwa CMMS platforms, suka amfani da maintenance scheduling kuma suka kara biyan kiyaye na 50%.

Sakawa, Gudumawa, da Rogan Y Strainers

Tambayoyi na Horizontal da Vertical Installation don Tsarin da ke koma cikin Tsari

Y strainers zai sa da horizontal da vertical installation, suya zuwa tsarin da suka yi gudumawa tare da yawa da ke cikin tsari. Suyan tsarin suke ba da iya shigar da su ba tare da nuna tare da tsarin tubeway. Vertical setups yake da muhimman a wajen da ke cikin gida, koma cikin aljikin da suka yi amfani da kuma suka gudumawa a cikin high-pressure systems ta hanyar 6,000 psi.

Gudumawar Matsayi: Gudumawa, Gwadawa, da Rogan Ayyuka

Matsayin koyon bayanin 3 zuwa 6 mako ba da yawa ne da ke sauki daidaitaccen aikace-aikacen. Dan ruwa na iya kawo cirewa mai zuwa tsarin kuskure, wani abu mai muhimman aikin a cikin aikace-aikacen da ke dauke da kimia. Tacewa da za a iya kawo cirewa su sauyo sauyo kawo cirewa kuma su taimaka a tattara ASME BPE a cikin al'aduwa da ke da shafu.

Wando Ƙayyadaddun Saman Damin Kira Da Tattara Da Amincewa Na Tsarin

Yin kwada da alama kan hanyar da ke cikin sauye lambar da ke cikin aminciyar aikin da sauye cikin sauye na yau da yau. Alamatun shagawa dole ne su tabbatar da suka biyu daga cikin shirye-shiryen OSHA na babbar ginya 1910.147 game da zabar lockout/tagout. A halin yanzu, sauye kan tsari na buƙatun da gasket na iya rage fito kan fito da yawa ne a halin yanzu 42% kasa cikin halaye da ke cikin wasanni da ke jiri jiri. Wannan yake nufi da abubuwan da ke cikin zaiyi da sauye cikin sauye na yau da yau. Sai adda Y strainers a cikin rukunin aikin sauye na yau da yau kuma kantin na iya rage fito kan fito da yawa ne a halin yanzu 31% kasa cikin halaye da ke cikin wasanni da ke iya rage fito kan fito da yawa ne a halin yanzu domin suka iya rage fito kan fito da yawa ne a halin yanzu ba tare da inzaku ba. Wannan yake nufi da sauye cikin sauye na yau da yau domin suka iya rage fito kan fito da yawa ne a halin yanzu ba tare da inzaku ba.

Tunatar da Aiki a Cikin Tudda: Taimakawa da Iya Gudanarwa a Cikin Halaye Mai Tudda

Abubuwar Injin: ASME, API, da Iya Gudanarwa na Alloy

Y strainers da ke aiki da ƙarin 300 PSI dole ne su tabbatar da ASME B16.34 don hanyar haka da kuma API 594 don tsinkaye na flanged. Stainless steel na 316/316L da aka sami wasu alama da suka dace ana amfani dashi a 72% na tsabar da ke ƙarin tebur, yana ba da tafia mai zuwa a gaban tura da kuma 20% masu ƙima inda ya dib da stainless steel na 304.

Tusshen Kasuwa: Tace na Y Strainer a Cikin Tace da Gwiwa na Gwiwa da Gas

Sassan gaban offshore a North Sea ya samu 11,000 sa'a ba tace ba daga rufe zuwa a yankan tace na Y strainers mai tace don 3600 PSI. Tace na 3-mm thick Hastelloy C-276 ya sami 98% takamta na zabin za'uri wajen tace hydrogen sulfide sosai da ke cikin 250 ppm.

Tambayawa Tace na Tsawon Zaman da Tace da Kari na Kari

Tace na hydrostatic biannual a 1.5 kwallo na ƙimar tace kammawa ta hanyar gani cikin tace na gwiwa. Mai amfani da alubosan API 570 zai yi 43% kara daga cikin tace na emergency shutdowns (Process Safety Quarterly 2023), tabbatar da tace na iya tabbatarwa sosai a cikin tace na tsabar.

Masu Sabon Gaskiya

Menene Y strainer?

Y strainer shine abu da ake amfani dashi a cikin sakin tace don cire za'uri da za'uri daga cikin fluids, don haka ake tabbatar da tace da tace na tsabar.

Mene ne za a yi Y strainers balaye da basket strainers?

Y strainers shine a karkatarwa za a yi wadanda suke shiga al'ada, suke samar da kwayoyin pressure da suke matsi, kuma suke taimaka sosai, na shida wajen da ke ƙarin pressure.

Mene ne tsawon lokacin za a yi Y strainers inspection?

Tsawon lokacin za iya canzawa ba da shi da yawa daga cikin abubuwa mai ƙarfi amma a karkatarwa shine kusan kaupe 3 zuwa 6 wakati don iyakokin inganci na gasar zaman.

Kuna iya Y strainers a shigar da su a cikin sauti da vertical positions?

Ee, Y strainers zai iya a shigar da su a cikin sauti da vertical orientations, kuma yana ba da takamaiman al'ada a cikin wajen da ke ita al'ada.

Menene abubuwan da ke a sashen Y strainers?

Abubuwan da ake amfani da su shine 316/316L stainless steel, duplex stainless steels, nickel-aluminum bronzes, kuma a cikin wasu halaye, ceramic-coated screens don wasu alhur'unsu.